I.Product Descriptions & Name:
Induction Extrusion Die Heater fast aluminium extrusion die preheater heating furnace
II.Product Pictures for Induction Extrusion Die Heater fast aluminium extrusion die preheater heating furnace :
SPECIFICATIONS:
Induction Extrusion Die Heater fast aluminium extrusion die preheater heating furnace
Technical Specifications for Induction Extrusion Die Heater fast aluminium extrusion die preheater heating furnace:
1,heating power 12KW
2.heating type: Magnetic energy induction heating
3.Display:digital display with instruction lamp
4.Cooling type:air
5.temp control type: Double thermocouple detection, PLC operation, automatic heating and automatic insulation
6.Protection type: Phase loss, phase reversal, overtemperature, overcurrent, overload, short circuit, action timeout, etc
Electrical parts for Induction Extrusion Die Heater fast aluminium extrusion die preheater heating furnace:
1.Power emergency stop switch:Shuangke JH.PBC.LAY37
2 indicator light :Shuangke AC220V AD56-22D/S
3 Run / reset operation button: Shuangke JH.PBC.LAY37
4 Miniature circuit breaker:Delixi DZ47sN4C16 (DZ47s C 16A 4P)
5 Miniature circuit breaker: Delixi DZ47sN3C40 (DZ47s C 40A 3P)
6 Intermediate relay: OMRON MY4N-J 5A AC220V
7 AC contactor:Delixi CJX2s-0901 (CJX2s-0901 AC220V/230V)
8 Phase loss inverse protector:DELIXI,XJ3-5 AC380V
9 Switching power supply:Meanwhile NES-25-24 (AC220V/DC24V 25W)
10 Fuse:FS-10A
11 Temperature regulating button:Shuangke 16MM round shape
12 Travel switch:8108
13 Cooling fan:Yongchang 22060B2H AC220V Yongchang 15050B2HL AC220V
14 Micro reduction motor (access):AC380V 25W 3B
15 Micro reduction motor (lifting): AC380V 25W 3B with brake
16 Heating host:3¢380V 12KW
17 Current transformer: Yuanxing YA24M-60A/20MA
18 Thermocouple type K:0-800ºC 0.5mm
19 Programmable controller:customized
20 Induction heating coil: customized
21 System display: customized
22 Terminal strip:5P-660V-60A
23 Terminal strip: 30P-660V-15A
24 Car terminal block:20P-660V-15A
Main materials for Induction Extrusion Die Heater fast aluminium extrusion die preheater heating furnace:
1.Base 50*70*2.0 square tube
2.Base beam 6# channel steel
3:Frame 2.0mmA3 steep plate
4.door panel: 1.2mmA3 steel plate
5.heating base GB/63*6 angle steel
6.lifting 2.0mm ss
7Guide rail: GB/40*4 angle steel
8.Lifting rail 20*20 steel square tube
9 Rack and pinion:GB standard
10.die platform: 8~15mm steel plate
11 Coil bottom and cover plate: 3~5mm Machine pressed glass fiber cloth epoxy resin board
12 Coil cylinder press glass fiber cloth epoxy resin plate
13.Coil mounting bracket 8 ~ 12mm machine pressed glass fiber cloth epoxy resin plate
14 .Coil fan mounting plate 1.2 ~ 1.5mm pure aluminum plate
III.Product Features:
Features:
1. RS232 Communication protocol,HMI screen,when there is a breakdown,it will display
2. Use advanced tech of eddy current effect of magnetic energy,make the die heat evenly,stably,and fastly,this can extend the equipment life
3. The machine and PLC system is independent,breakdown can be easily to find and solve it within 3-5mins
4. Automatical protection system: phase sequence, Overcurrent, overvoltage, overheating, Chaotic magnetic,to avoid harm the control system
5. PID control system
6. Multi-point temperature measurement system,avoid die break,die bridge break
7. History record
8. Fast die change
Operation Flow:
1. Start power
2. The table automatically comes out
3. Confirm the table fully comes out,then put the die into the table
4. Push down the green operation button,then the die will automatically come in the heating chamber and heating starts
5. When heating stops,the touch screen will display"DIE OUT",then you can use the die;If you donot press down the operation button,the system will be in Hold stage;when you press down the operation button,the die will automatically comes out.
IV.Equipment list for Complete turnkey plant aluminium extrusion press machine line
1.Features of aluminium extrusion Press
1).High rate of finished products
2).High production capacity
3). low breakdown rate and quick service
4).easy operation
2.Aluminium extrusion die heater
Die oven use infrared heating structure, energy saving, high efficiency, low consumption
Before extrusion, the die of profile must be preheating, after heating and keeping temperature, send to extrusion press.
Adopts drawer type, side opening door, one working chamber. Use crane to carry mould, before put mould, manually open oven door through pneumatic cylinder, then put mould inside of chamber, close door, start electricity heating system, then start heat-up(must preheating chamber when first time heating mould). After reaching sized value of temperature(normally it is 480ºC), keep heating, then open furnace door, draw out mould to send for extrusion press.
Infrared die oven use several carbon electricity rods to heat, play a part in high efficiency, energy saving features. At the back of carbon rods, there is infrared radiation plate, which can radiate to furnace chamber. Heating body is made of radiation plate and carbon rods, through radiation to transfer energy to furnace chamber, steel suction energy , then transfer magnetic energy to another heating method, during heating, reducing thermal pressure of steel, thermal exhaustion of temperature changing, also reducing thick parcel and carbon-removing because of oxidation for steel.
3.Aluminium billet heating furnace with vertical hot shear/horizontal hot shear/hot saw
Features:
a, energy saving type of backward rod pusing type heat shears
b, energy-saving heat recovery devic
c.energy -saving industrial combustion machine
d.Automatic thermal cutting machine
2.Die oven/heater,and nitriding furnace
4.Extrustion dies and toolings
find die and tooling introduction please.
5.Puller(Single/double type)
Features:
to insure the press machine to continuously extruding, do not need to consider the non-extrusion time, do not need to stop machine for profile cutting, hence able to highly improve the production efficiency and finished product rate.
In order to meat different tonnage of extrusion line, we developed "Up-Down Double Rail" and "Horizontal Double Rail" 2 kinds, which able to suit extrusion line small
6.Stretcher
Features:Crimping pliers,Pneumatic pliers,Hydraulic pressure pliers,Manual rotatary,Electric rotary Electric or Hydraulic rotary
7.Handling table/cooling table
Features:
1).Handling table used for profile out, cooling ,storage and profile length sized.
Including initial table, handling table, profile take out table, cooling table, profile transmission table, stretcher,storage table, saw table, finished saw, length sized table, electrical control system etc. Four level transmission.
2).Handling table and sawing table roller 's table is welded by high strength plate
3).Lifter of handling table and sawing table adopts sloping sliding lifting ,reasonable structure, high efficiency, beautiful surface
4).Profile runout table, cooling table, transmission table, storage table is ringlike transmission, transmission roller use double shaft design, let each ringlike belt can change individual, easy for maintenance. The aluminum beam is fixed on rack, at the end of aluminum beam, do not use big plywood ,less wearing parts, more reasonable design, easy maintenance.
5).Length sized trolley use special linear sliding seat ,walking on round steel rail, sliding seat at 260°angle to lock rail, avoiding trolley damage because of profile collide.
8.Quntching system
1).Online air / water quenching equipment
2).Drenching spray air cooled joint quenching system
3).Spray water-cooled cooling system
9.Aging oven.
Features:
1).The whole control system consist of aging oven control system and trolley control system, in order to finish loading profile, heating, unloading profile etc.Realize precisely control for aging oven, in intelligent operation panel to set and revise parameters, this control system have continuous protection, alarm control function.
2).Aging oven use LPG heat, heating parts is Gas burner and other matching parts, heating system is safe, reliable and stable. Temperature testing use three thermal couple in main control, three thermal couple inside of furnace for testing profile, temperature control and monitor use SR93 intelligent meter.
3).Each zone has one circulation fan , use relay control, guarantee that hot air circulation to satisfy requirement.
4).Safety and continuous control,Safety protection including motor over-current, over -load, over-temperature, over -position for furnace door, gas high and low pressure protection
5).Alarm information consist of over-temperature, over-position of furnace door
6).Trolley system controlled by relay, can finish the work of profile entry, profile back etc.
7).Furnace door lifting dynamic is one set of reducer, through chain or steel rope to drive furnace door, guarantee that door move precisely.
V.Company Introduction:
We ROYAL focus on supply the complete copper and aluminium extrusion equipment and related spare parts,such as aluminium extrusion press,aluminium profile extrusion production line, single puller,double puller,cooling table,billet heating furnace,hot shear,hot sawing machine, die heater, aging oven, aluminium melting furnace, aluminium billet casting line, aluminium dross recycling machine,and aluminium profile polishing machine,aluminium profile powder coating line, aluminium profile anodizing line,aluminium wood transfer machine,also we supply aluminium extrusion parts and toolings,aluminium extrusion die,extrusion container,container locking ring,extrusion stem,loose dummy block,fixed dummy block,butt shear,hight tempreature roller sleeve,endless belt etc.
We ROYAL focus on research, design, manufacture, development and export of aluminium profiles extrusion production machinery and supply related spare parts.We not only can supply the complete equipment of aluminium extrusion production project and offer very competitive price to suit budget with thoughtful aftersale service.
In addition, we have experienced engineers with over 30 years experience,can offer professional extrusion technology suggestions and consultation for the equipment selection, plant layout design and product manufacturing.At the same time, we have our own special foreign installation team for line installation,commissioning and training etc.
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